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    <title>DEV Community: Tanvirul Turjo</title>
    <description>The latest articles on DEV Community by Tanvirul Turjo (@tanvirul_turjo_e33da46c5b).</description>
    <link>https://dev.to/tanvirul_turjo_e33da46c5b</link>
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      <title>How We Built iProduction: Transforming Manufacturing Chaos into Structured Automation</title>
      <dc:creator>Tanvirul Turjo</dc:creator>
      <pubDate>Tue, 09 Jun 2026 10:26:12 +0000</pubDate>
      <link>https://dev.to/tanvirul_turjo_e33da46c5b/how-we-built-iproduction-transforming-manufacturing-chaos-into-structured-automation-4l6a</link>
      <guid>https://dev.to/tanvirul_turjo_e33da46c5b/how-we-built-iproduction-transforming-manufacturing-chaos-into-structured-automation-4l6a</guid>
      <description>&lt;p&gt;Let's be honest—almost every small to medium manufacturing business starts its journey on Excel or Google Sheets. It works fine when you have five products and two suppliers. &lt;/p&gt;

&lt;p&gt;But the moment production scales up, things get messy fast. Whiteboard schedules get wiped off by mistake, raw material wastage goes completely unnoticed, and tracking the exact real-time cost of a finished good becomes an absolute nightmare.&lt;/p&gt;

&lt;p&gt;At Door Soft, we spent months analyzing these exact bottlenecks. We realized that factory owners and production managers don't need a bloated, overly complex ERP. They need something fast, intuitive, and production-ready from day one. &lt;/p&gt;

&lt;p&gt;That’s why our core engineering team built iProduction—a dedicated Production and Manufacture Management system designed to bring structure to factory operations.&lt;/p&gt;




&lt;h3&gt;
  
  
  The technical challenges we wanted to solve
&lt;/h3&gt;

&lt;p&gt;When architecture planning for iProduction began, we laid down a few non-negotiable features based on real-world factory feedback:&lt;/p&gt;

&lt;ol&gt;
&lt;li&gt;Dynamic Bill of Materials (BOM): Standard school or retail inventory systems don't understand "recipes." We engineered a multi-layered BOM system that automatically calculates raw material deduction proportions during live production runs.&lt;/li&gt;
&lt;li&gt;Real-time Cost Control: A profitable business needs to know its exact numbers. The software automatically factors in raw material prices, dynamic factory overheads, and labor costs to show the real profit margin per batch.&lt;/li&gt;
&lt;li&gt;Smart Production Tracking: Keeping an eye on ongoing batches, predicting ingredient shortages, and reducing raw material wastage before the batch is finalized.&lt;/li&gt;
&lt;li&gt;Multi-Warehouse Inventory: Proper tracking of raw goods, works-in-progress (WIP), and finished items across separate storage units without database lags.&lt;/li&gt;
&lt;/ol&gt;




&lt;h3&gt;
  
  
  Why we chose Laravel and PHP
&lt;/h3&gt;

&lt;p&gt;We needed a high-performance stack that could handle intensive relational database operations—especially when checking hundreds of active material SKUs simultaneously during peak factory hours. &lt;/p&gt;

&lt;p&gt;We went with PHP and Laravel. This allowed us to build a highly optimized database schema and maintain complete modularity. The goal was simple: the software must be lightweight, secure, and incredibly fast to deploy without requiring days of complex system configurations.&lt;/p&gt;

&lt;p&gt;We didn't just want to build another standalone billing application. Our vision at Door Soft was to create a bridge between high-level management analytics and the fast-paced reality of the production floor.&lt;/p&gt;




&lt;h3&gt;
  
  
  Now Live on CodeCanyon
&lt;/h3&gt;

&lt;p&gt;We have officially commercialized the full source code and licensing for iProduction on CodeCanyon. If you are looking for a robust, production-grade manufacturing core to integrate into your existing B2B SaaS layout or use for an independent factory setup, this is built for you.&lt;/p&gt;

&lt;p&gt;Link: &lt;a href="https://codecanyon.net/item/iproduction-production-and-manufacture-management-software/54974177?s_rank=2" rel="noopener noreferrer"&gt;https://codecanyon.net/item/iproduction-production-and-manufacture-management-software/54974177?s_rank=2&lt;/a&gt;&lt;/p&gt;




&lt;h3&gt;
  
  
  Let's discuss!
&lt;/h3&gt;

&lt;p&gt;If you've ever built or maintained inventory/production software, what was the hardest bottleneck you faced with database management or stock deduction algorithms? &lt;/p&gt;

&lt;p&gt;Drop your thoughts and architectural feedback below. Our team at Door Soft would love to chat!&lt;/p&gt;

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      <category>laravel</category>
      <category>php</category>
      <category>productivity</category>
      <category>softwareengineering</category>
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