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Jowen Kace
Jowen Kace

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What Kind of Packaging Is Best for Mailing Clothing?

Perfect mail is possible with perfect custom shipping boxes only. These boxes keep your products safe due to inherent durability and lightness. When it comes to budget and cost-effectiveness, you don’t need higher amounts to impress your customers. Let your packaging do the job for you.

The question is, which shipping boxes are most suitable for sending your apparel items? Indisputably, corrugated boxes and mailer boxes provide a prime solution, adept at handling both substantial outerwear and delicate fabric items. This box is a self-locking design, crafted from corrugated cardboard, ensuring secure closure due to features like side dust flaps and a roll-end front tuck.

Unlike conventional boxes that require tape to secure two meeting flaps, custom mailer boxes employ a single flap that folds and locks into the box's front. To get the best shipping boxes for your branded items, consider the following factors to have peace of mind while transiting.

Key Factors for Custom Clothing Packaging Choices

1. Apparel Classification:

Prior to packaging, it is necessary to define the type of clothing. This can be segmented into:

  • Everyday Garments (denim, tees, casual trousers, etc.)
  • High-End Apparel (bridal wear, tailored suits, etc.)
  • Fragile Textiles (undergarments, swimwear, silk items, etc.)
  • Premium Clothing (designer labels, wedding attire, luxury handbags, etc.)

2. Packaging Material Selection:

Materials work wonders when they align with the nature of your products. If your products are soft, you can use poly mailers, whereas other categories necessitate the use of cardboard containers.

For luxury products, corrugated boxes are mostly selected as they are easy to print and have a cushioning effect due to their multilayered structure.

3. Package Dimensions and Mass:

After selecting packing materials, optimize package dimensions and weight. Shipping costs are directly influenced by these factors. Efforts should be made to minimize the package's overall size.

While void fillers like bubble wrap, beads, or packing peanuts protect products, they also increase the overall weight of each package. Weighing packages before sending them ensures accurate logistical cost calculations.

4. Protective Padding (Optional):

For luxury items, preserving branded packaging is vital. These items are best shipped using padding for added protection. A designer box can be placed within a corrugated box with packing peanuts or wrapped in bubble wrap and placed inside a poly mailer.

This additional protection is necessary for domestic shipments and vital for international shipments.

5. Delivery Distance:

International deliveries fall under long-distance shipping, so flat-rate shipping does not apply. When preparing clothing for international shipping, consider additional costs.

  • Air shipping is faster but more expensive.
  • Sea shipping is cost-effective for bulk shipments but takes longer.

6. Selecting a Reliable Carrier:

Prior to shipping, choose a dependable shipping provider. Many reputable companies offer competitive services regarding delivery speed, shipping expenses, and package safety.

Popular shipping options include:

  • USPS: First-class mail is affordable for domestic and international shipments.
  • FedEx: Faster but at a higher cost, with international offices.
  • UPS International Shipping: Offers standard and time-sensitive international services.

7. Shipping Label Accuracy:

Ensure proper shipping labels and commercial invoices are attached. Inaccurate shipping data may cause confusion for delivery companies and customs agencies.

8. Most Economical Clothing Shipment:

To find the best shipping method, consider the number of items, delivery distance, and speed. Compare rates from various carriers to find the best solution.

  • USPS First Class Mail is the most cost-effective for lightweight packages but lacks tracking and has unpredictable delivery times.
  • For larger packages, consider flat-rate shipping.

Why Choose The Packaging World?

Custom packaging means having the freedom to modify every aspect of your packaging. At, you will have the luxury to communicate with packaging experts who will guide you from design to delivery.

Share your budget constraints and get high-quality boxes for your brand.

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