Any piece of machinery that sees frequent, heavy use needs to be properly maintained on a regular basis. If not, it risks losing effectiveness and producing an output of lower quality. When a machine is crucial to production, maintenance is much more important. Regardless of how well the machine is constructed, neglecting maintenance raises the likelihood of downtime and investment loss.
Machines for cutting rotary dies are designed to run continuously for a very long time. The machines we construct at Friends Engineering Company are strong and integrated with the most recent Die Cutting Machine Technology, allowing them to manufacture custom-cut paper and packaging items in large quantities and at a high rate of speed.
How to Get Your Rotary Die to Live a Long and Successful Life
These issues may be avoided and won't affect your operations. Follow the following preventative maintenance procedures if your platen die-cutting equipment is essential to your regular production:-
**Cleaning:- **Clean the cylinders, empty the slug chamber, and take out all the junk. As the paper or cardboard sheets are transported from one station to another, plant fibers may become entangled in the gear. They have the potential to move the sheets in the heavy duty die puching machine if they build up. Die-cutting machines must be kept thoroughly clean on all sides because even the smallest change in placement or angle could have an impact on how accurately the cuts, folds, and creases are made.
Lubrication:- The best tool for dealing with friction is lubrication. To get the die's blades to puncture the material, pressure is necessary. Friction always happens when there is pressure. Sweet Box Making Machine can assist you in minimizing friction brought on by pressure.
Hardware Inspection:- You can prevent equipment damage by performing a routine inspection of the machine's attached and loose parts. Along with trash accumulation, keep an eye out for worn-out belts, cracked rubber parts, dull burrs, loose wheels and fasteners, and any other broken or missing parts.
Pressure and Heat Check:- In the course of their use, Die Punching Machine can become very hot. Watch out for anomalies as you measure, record, and keep track of the machine's peak pressure and temperature readings. Electrical and hardware issues are frequently indicated by them.It is better to leave many of these preventative maintenance best practices to qualified operators and technicians, preferably those who are especially aware of the brand and model that you own.
Adjustable Clearance Anvil:- Adjustable Clearance Anvils must be brought up in conversations concerning the afterlife. An operator can quickly alter the cut depth thanks to ACAs. This makes it possible to regulate two important aspects. The liner stroke is the initial element. We may "tune in" the liner strike by adjusting the cut's depth. With the simple turn of a dial, we may alter the liner strike to be lighter or deeper. This may enable you to decrease your inventory of dies while also assisting with the inconsistent results of challenging conversions involving numerous layers. One die might be able to transform various materials. Life expectancy is the second component. You will be able to utilize every turn of your tooling if you have the ability to modify the anvil rather than just applying more pressure (with all the drawbacks that entails). You might actually be able to complete the final 5,000 feet.
Operators must treat the die with extreme caution, including
Don't allow anything metallic to come into touch with the die blades.
Never place the die on a seat or table without gentle padding under the blades.
Always be cautious when handling the die. Keep in mind that it is a fragile, pointed, and frequently hefty piece of machinery.
Allowing die blades to come into touch with metal is not advised. Only the blade's very edge makes contact with the substance; if it becomes dull, you'll either need to sharpen it or replace the die.
Spare dies should be kept in dedicated carriers.
If a cylinder roller is used to collect the waste material, make sure it has adequate capacity to last the entire time the machine is in operation. So that you only have to empty the slug chamber and collection cylinder during breaks, schedule the operational hours. This prevents the rotary machine from jamming because the waste and scrap material has accumulated more than is desired.
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