DEV Community

Cover image for Power Tools Are Getting Worse on Purpose
Arthur
Arthur

Posted on • Originally published at pickles.news

Power Tools Are Getting Worse on Purpose

In January 2005, a Hong Kong conglomerate called Techtronic Industries paid $626.6 million for Milwaukee Electric Tool, a respectable second-tier American brand best known for its Sawzall reciprocating saws. Twelve years later, in a deal completed in March 2017, Stanley Black & Decker paid roughly $900 million for Craftsman, a respectable American brand that had spent its entire existence as a label glued onto other people's tools at Sears.

Two acquisitions of comparable size in adjacent decades, by two large industrial holdings, of two recognizable American power-tool names. On paper, the same playbook. In practice, the first one made the brand bigger and better. The second one made it smaller and worse.

The receipts for both are public.

What TTI did

Techtronic Industries bought Milwaukee and, by every visible indicator, left it alone in the ways that mattered. The R&D group stayed in Brookfield, Wisconsin. The engineering team stayed in place. The factory footprint expanded rather than consolidated.

The product output is the visible part of this. In the years after the acquisition, Milwaukee shipped the M12 and M18 cordless platforms, the brushless FUEL line, the ONE-KEY digital tool-management system, the PACKOUT modular storage system, and the MX FUEL high-power line that put cordless concrete saws and breakers on jobsites where gas and generators used to be the only option. None of those products were free; each one represented years of investment that didn't pay off in the next quarter's results.

The portfolio strategy is the part that gets less attention and may matter more. TTI also owns Ryobi, which sits at the consumer end of the same category. The two brands are deliberately not allowed to eat each other. Ryobi lives in Home Depot at the price point that hobbyists will pay; Milwaukee lives in the contractor's truck at the price point that professionals will pay. They share corporate ownership. They do not share a shelf.

Ryobi is also where the contrast with the rest of the consumer market gets sharper. Its ONE+ battery platform launched in 1996 and has held its physical battery interface for three decades. A battery bought today fits a tool bought in 1996, and over 225 products in the lineup share the same battery. No other power-tool brand offers anything close to that span of backwards compatibility. Platform stability of that kind is the opposite of the disposable-battery, churn-the-customers strategy that has spread through the rest of the consumer category — and it is, again, a TTI choice.

What SBD did

Stanley Black & Decker came into being on March 12, 2010, through a $4.5 billion merger of Stanley Works and Black & Decker that produced what was then an $8.4 billion combined company. The press release described $350 million a year in projected cost synergies. "Synergies" in this kind of release is a word with one common meaning in finance and another in engineering, and the two definitions were about to drift apart.

The Craftsman story is the cleanest demonstration. SBD bought the brand from Sears for $900 million in 2017 — $525 million at closing, $250 million after three years, plus annual payments tied to new Craftsman sales for fifteen years. The plan, announced with some patriotic framing, was to bring American manufacturing back. To that end, SBD opened a $90 million automated factory in Fort Worth, Texas, in 2020, with a planned headcount of about 500.

The factory never reached its planned headcount. The automation didn't work as designed. Pandemic supply-chain disruptions hit before the technology was fully validated. Reports from former employees describe sockets and ratchets coming off the line warped, and brand stamps not making it onto wrenches at the temperatures the heat-treatment process actually used. In March 2023, with 175 employees on site rather than 500, the plant closed. Craftsman wrench production moved to India.

The Craftsman story is not the only story. SBD announced a $2 billion cost-cutting program in 2022 and laid off thousands of employees in the years after. Don Allan Jr. stepped down as CEO on October 1, 2025, with the share price beaten down from its 2021 peak. The company that owns Craftsman, DeWalt, Porter-Cable, Bostitch, Irwin, Lenox, and a handful of other names was, by every indicator, eating its portfolio to feed itself.

The Porter-Cable parable

Porter-Cable is the version of this story that hurts the most.

The company was founded in Syracuse, New York, in 1906 by R.E. Porter, G.G. Porter, and F.E. Cable, on $2,300 of capital. Over the following century it produced the first portable belt sander, the first helical-drive circular saw, the Speedmatic line of routers that an entire generation of woodworkers built workshops around. In 1996, the Smithsonian Institution archived its records — the first such archival effort for a power-tool company.

In October 2004, Black & Decker bought Porter-Cable as part of a Pentair Tools Group acquisition. In the years that followed, service centers were consolidated and the internals of the new tools became cheaper. The brand's sales force, service technicians, and dealer network dispersed. The brand survives, sold today at farm-supply stores in the budget aisle.

What didn't sell

A handful of companies in the same category looked at the same offers and declined.

Makita has been independent since 1915 and remains a publicly traded Japanese company without a private-equity overlord. Hilti is owned by a family trust and run as a family company. Bosch is owned by the Robert Bosch Foundation; its power-tool division is a small fraction of the parent's business and answers to a charitable shareholder rather than a quarterly-earnings-call audience. Knipex and Channellock are still in the hands of their founding families.

These companies are not the largest in their categories. They are the companies whose tools, broadly, still mean what their stickers say.

The subscription tier

The financial logic of "lock-in plus recurring revenue" has a more direct expression elsewhere in the industry, and it is worth looking at because consumer power tools are the obvious next step.

Hilti has run a Fleet Management program since the early 2000s, under which professional contractors pay a monthly fee per tool in exchange for repairs, theft replacement, and end-of-contract refresh. The program currently has over a million tools under contract and around a hundred thousand customers worldwide. It is the model done honestly: the customer knows they are paying for a service, the service is real (Hilti's repair turnaround times and theft-replacement coverage are why people sign up), and the contract ends when the customer says it ends. It is the model a family-owned premium-tier company can run because its incentives line up with the customer's incentives.

The dishonest version of the same idea is already running in adjacent industries. John Deere settled a class-action right-to-repair lawsuit for $99 million in 2026 and then rolled out a self-repair tool priced at $195 a year per tractor for owners and $5,995 a year for independent shops. The right to repair was technically delivered. The price was set so that independent shops mostly can't afford to do it, and individual farmers paying $195 a year for a tool they used to be able to use a wrench on will reach their own conclusions about what that arrangement is for. The settlement closed the class action. The pricing kept the lock-in.

Consumer power tools haven't, yet, gone fully in that direction. The pieces are in place — paired batteries, proprietary diagnostic dongles, software locks on motor controllers — and the precedent in tractors is now widely visible. The Hilti model is what a subscription tier looks like when the company selling it expects to keep the customer for ten years on the customer's terms. The John Deere model is what it looks like when the company expects to keep the customer for ten years on the company's terms. Both are running today. Which one consumer tools end up adopting is the question the next decade is going to answer.

The pattern

This is not nostalgia. The 1995 drill was not better because of mystical 1990s craftsmanship. It was better because the company that sold the 1995 drill expected to be in business in 2010 selling drills, and the company that sells the 2025 drill expects to be in business in 2030 collecting battery-platform revenue from the customers it locked in with that drill. The financial logic moved. The product is downstream of the financial logic.

The same dynamic has been working its way through every consumer-products category that holding companies and private equity buy into. Tractors, kitchen appliances, bicycles, cookware, headphones — the receipts for those acquisitions are also public, and the patterns rhyme with the power-tool patterns hard enough that the rhymes are no longer remarkable.

When a tool gets worse, it is rarely because the engineers got worse. It is because the company that sells the tool became a different company, and the new company has a different theory of what the customer is for.

What's left of the brand

The brand on the box was once a description of who built the thing. It is increasingly a description of who collects the rent now. The two are not always the same; sometimes they are not even in the same country, the same industry, or the same century of business. The 1906 Porter-Cable did not become the 2026 Porter-Cable through any single decision. It became the 2026 Porter-Cable through two decades of decisions made by people whose job description was to take a brand built by someone else and turn it into a stream of payments.

Whether your next drill comes from a company that still cares about it or from a company that is finishing the extraction is, mostly, a coin toss decided in a boardroom you don't have a seat in. The receipts are still public. They are how the rest of us figure out which side of the coin came up before we put the tool in the cart.

Top comments (0)