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Liquid-Cooled Resistors for High-Power Applications: EAK Series (35 kW to 150 kW)

Image descriptionThe EAK Series liquid-cooled high-power braking resistors are engineered for fuel cell and hybrid electric vehicles (FCEVs & HEVs), offering a power range of 35 kW to 150 kW. Designed for superior thermal management, these liquid-cooled resistors ensure efficient energy dissipation while maintaining a compact, lightweight structure—ideal for modern automotive and industrial applications.

Why Choose Liquid-Cooled Resistors?
Traditional air-cooled resistors struggle with heat dissipation in high-power scenarios, but liquid-cooled resistors like the EAK Series excel by transferring heat directly to a cooling medium. This allows:
✔ Higher power density in a smaller footprint
✔ 50%+ weight reduction vs. traditional metal designs
✔ IP65-rated thermoplastic housing for safe internal/external mounting
✔ No capacitive issues common in metal enclosures

Key Applications
Regenerative Braking in EVs & FCEVs – Absorbs excess energy during deceleration, converting it into heat for liquid cooling.

Downhill Speed Control – Maintains stable speeds by engaging the resistor when the motor acts as a generator.

Waste Heat Recovery – Reuse dissipated heat for cabin warming or maintaining optimal fuel cell temperatures.

Cold-Start Assistance – Preheats fuel cells in low-temperature environments using external power.

EAK Series Models
Model Power Rating Weight
EAK-35 35 kW 2.0 kg
EAK-75 75 kW 4.2 kg
EAK-100 100 kW 6.0 kg
EAK-150 150 kW 8.5 kg
Advantages Over Conventional Resistors
🔹 Ultra-Compact Design – Fits easily in motor compartments.
🔹 Enhanced Safety – Electrically insulated housing prevents short circuits.
🔹 Adaptive Thermal Management – Performance scales with coolant flow and temperature.

Optimized for Sustainability
By repurposing waste heat for cabin/climate control or fuel cell efficiency, the EAK Series reduces energy waste—making it a smarter choice for eco-friendly vehicles.

Ideal for:

Fuel cell & hybrid electric vehicles

Industrial high-power systems with liquid cooling

Automotive braking & thermal management

Upgrade to liquid-cooled resistors for unmatched power handling, safety, and efficiency. Explore the EAK Series today!

Keywords: Liquid-cooled resistors, high-power braking resistor, fuel cell vehicles, hybrid electric vehicles, regenerative braking, liquid-cooled braking resistor, EAK Series resistor.
https://www.eak.sg/blogs/eak-liquid-cooled-braking-resistors-redefining-energy-management-in-fuel-cells-and-hybrid-vehicles/****

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