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AIoT: From Connected Sensors to Intelligent Industrial Systems

IoT enables us to connect machinery, vehicles, equipment, sensors and various other physical objects to software

but

it doesn't necessarily imbue these systems with intelligence.

A connected machine can provide a stream of data from temperature, vibratory, location, status or other sensors, but what do these signals mean and what should happen next?

This is where AIoT - the intersection of Artificial Intelligence and the Internet of Things - comes to the fore from an engineering and software design perspective.

IoT Captures the Signals

An IoT architecture typically involves sensors, gateways, networks, databases, dashboards and applications.

A given system may capture a stream of data about a physical asset, for instance:

Temperature

Vibration

Location

Status

Runtime

Production events

and so on. This data can be sent on to an analytical layer whether at the edge or in the cloud for storage and processing.

At this point, the question we are asking is: "What is happening?".

Adding AI into the mix enables us to take this one step further.

AI Adds Insights

Machine learning and other AI-related disciplines can consume this data and detect patterns and relationships between variables.

Rather than looking at any single parameter in isolation, an AI engine can examine relationships between variables and determine whether any unusual patterns are present.

Sensor data

Temperature + vibration + runtime

Data processing

AI/ML analysis

Pattern/anomaly detection

Insight

The result of this process might not always be an immediate action, but in many cases the analysis will not drive an autonomous response but instead provide additional context for a human operator or a software workflow to act upon.

The key challenge in many AIoT applications is context.

A given reading might be completely unremarkable on one type of equipment but indicative of a problem on another.

This is why many successful AIoT solutions examine a broad set of parameters.

The overall process might be visualized as:

Physical World → Sensors → Connectivity → Data → AI/ML → Decision → Action

With each layer playing a specific role: sensors observe the physical world, connectivity transports the data, data systems capture and organize it, AI/ML analyze patterns, and applications, dashboards, or other software make decisions or provide insight to operators.

Edge and Cloud Processing

Many AIoT architectures also involve a combination of edge and cloud processing.

Some data may require low-latency processing while other tasks may be batched and sent to more powerful cloud-based systems for analysis.

A given architecture may involve multiple steps:

Physical Asset

Sensors / Devices

Edge Gateway

Local Processing

Cloud / Data Platform

AI / ML Models

Application / Workflow

The choice of where and how to process information depends on variables such as latency, bandwidth, processing power and more.

AIoT Involves More Than Just "IoT + AI"

The challenge with AIoT is that the mere addition of an AI model to an IoT stack is not sufficient to produce useful insights - rather, the context of the data and the application must be taken into account.

A given system may need to address questions such as:

Is this data reliable?

What is the context around this measurement?

Is this value abnormal?

How confident are we in this result?

Does a human need to review this?

What system should this data be sent to for processing?

This is particularly important in AIoT solutions aiming to drive decisions or actions in the physical world.

Practical Applications of AIoT

The architecture discussed above can be applied in manufacturing, logistics, transportation, construction, power generation and a host of other industries looking to make sense of the data from their physical systems. The primary interest for engineers and architects lies not in the AI model itself but the entire chain from collecting data from the physical world to analyzing it and taking action upon it.

Sensor → Connectivity → Processing → Analysis → Decision → Action

Those looking to learn more about AIoT and its relationship with Physical AI can find more information on

Aperture Venture Studio's website

which covers technical aspects of Physical AI and the associated applications and markets.

AIoT represents a shift from merely connecting objects in the physical world to a digital representation of data points, to understanding these data points and incorporating them into the decision-making process in the physical world.

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