Production efficiency, costs, and product quality are key indicators of a company's modern manufacturing capabilities. However, with technological advancements and equipment updates, traditional enterprises often struggle to precisely monitor complex production processes, leading to data chaos, management difficulties, and decreased efficiency.
Thus, there's a growing need for easier and more reliable data acquisition and transmission channels.
Challenges in Industrial Data Acquisition
Massive Data Volume: Rapid technological growth has led to an exponential increase in data volume, raising acquisition and transmission difficulties.
Incompatible Industrial Protocols: The industrial sector features diverse protocols, with each brand and model having its unique set, making autonomous parsing cumbersome.
Insufficient Data Protection: Various systems operate within production networks, yet enterprises often overlook data security issues.
Industrial Data Acquisition Box: A Solution
An industrial data acquisition box, also known as an IoT box or industrial gateway, serves as a bridge between devices, primarily for data acquisition, transmission, processing, and control.
It enables quick and secure data collection, enhancing production process adjustment and decision-making rationality, saving maintenance time and costs, and boosting enterprise competitiveness.
Key Functions of an Industrial Data Acquisition Box
Device Networking: Supports multiple network access methods like 5G, 4G, WIFI, and wired Ethernet, facilitating easy factory device IoT system setup.
Protocol Parsing: Compatible with numerous protocols and fast acquisition algorithms, enabling simultaneous data collection from various devices such as PLCs, instruments, CNC machines, and industrial robots.
Edge Computing: Performs filtering, alarming, jumping, formula calculation, and local programming for intelligent and automated data processing, reducing transmission pressure.
Cloud Adaptation: Connects to various cloud platforms, including third-party ones like Baidu and Alibaba, as well as custom-developed enterprise platforms.
Remote Operation and Maintenance: Enables remote monitoring and maintenance of on-site devices, eliminating travel and accommodation costs for manual maintenance.
Special Features: Includes serial port forwarding, Modbus TCP forwarding, device time synchronization, anti-tampering locks, and breakpoint continuation.
Data Protection: Incorporates firewalls, watchdogs, monitoring programs, and industrial-grade design to ensure data integrity and establish a dual security system with upper computers.
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