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Tanvirul Turjo
Tanvirul Turjo

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How We Built iProduction: Transforming Manufacturing Chaos into Structured Automation

Let's be honest—almost every small to medium manufacturing business starts its journey on Excel or Google Sheets. It works fine when you have five products and two suppliers.

But the moment production scales up, things get messy fast. Whiteboard schedules get wiped off by mistake, raw material wastage goes completely unnoticed, and tracking the exact real-time cost of a finished good becomes an absolute nightmare.

At Door Soft, we spent months analyzing these exact bottlenecks. We realized that factory owners and production managers don't need a bloated, overly complex ERP. They need something fast, intuitive, and production-ready from day one.

That’s why our core engineering team built iProduction—a dedicated Production and Manufacture Management system designed to bring structure to factory operations.


The technical challenges we wanted to solve

When architecture planning for iProduction began, we laid down a few non-negotiable features based on real-world factory feedback:

  1. Dynamic Bill of Materials (BOM): Standard school or retail inventory systems don't understand "recipes." We engineered a multi-layered BOM system that automatically calculates raw material deduction proportions during live production runs.
  2. Real-time Cost Control: A profitable business needs to know its exact numbers. The software automatically factors in raw material prices, dynamic factory overheads, and labor costs to show the real profit margin per batch.
  3. Smart Production Tracking: Keeping an eye on ongoing batches, predicting ingredient shortages, and reducing raw material wastage before the batch is finalized.
  4. Multi-Warehouse Inventory: Proper tracking of raw goods, works-in-progress (WIP), and finished items across separate storage units without database lags.

Why we chose Laravel and PHP

We needed a high-performance stack that could handle intensive relational database operations—especially when checking hundreds of active material SKUs simultaneously during peak factory hours.

We went with PHP and Laravel. This allowed us to build a highly optimized database schema and maintain complete modularity. The goal was simple: the software must be lightweight, secure, and incredibly fast to deploy without requiring days of complex system configurations.

We didn't just want to build another standalone billing application. Our vision at Door Soft was to create a bridge between high-level management analytics and the fast-paced reality of the production floor.


Now Live on CodeCanyon

We have officially commercialized the full source code and licensing for iProduction on CodeCanyon. If you are looking for a robust, production-grade manufacturing core to integrate into your existing B2B SaaS layout or use for an independent factory setup, this is built for you.

Link: https://codecanyon.net/item/iproduction-production-and-manufacture-management-software/54974177?s_rank=2


Let's discuss!

If you've ever built or maintained inventory/production software, what was the hardest bottleneck you faced with database management or stock deduction algorithms?

Drop your thoughts and architectural feedback below. Our team at Door Soft would love to chat!

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