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Why Business Central’s Standard BOM Setup Falls Short for Complex Configurations

Manufacturers using Microsoft Dynamics 365 Business Central are familiar with the challenges of setting up Bills of Materials (BOMs) and routings. For straightforward products, the standard functionality works. For configurable products with multiple options, dependencies, and variations, the standard setup creates unnecessary complexity.

Why does the standard BOM setup in Business Central cause bottlenecks?

Business Central’s standard BOM and routing tools introduce bottlenecks:

  • Excessive BOMs – Every variation requires a separate BOM, creating an overwhelming library to maintain.
  • Manual entry – Sales and planning teams manually enter routing steps, material requirements, and pricing for each configuration.
  • Frequent errors – Missing updates to a routing step or cost value lead to inaccurate production plans and incorrect quotes.
  • Inefficient quoting – Teams generating hundreds of quotes each month end up with hundreds of new item numbers that clutter the database.

The more configurable the product line becomes, the harder it is to manage accuracy and efficiency with the standard approach.

How does Product Configurator simplify configuration in Business Central?

Product Configurator replaces manual steps with automation and rule-based configuration.

  1. Automated BOM and Routing Creation

    Define configurator item categories, options, and choices once. When a sales rep enters a configuration, the system generates the correct Assembly or Production BOM and routing automatically.

  2. Advanced Rule Builder for Complex Products

    Enforce logic that prevents incompatible combinations. Rules also calculate dependent values, such as the number of accessories required, based on the bike’s size or configuration.

  3. Dynamic Pricing and Costing

    Receive immediate pricing updates as configuration choices change. Sales reps quote with confidence, knowing the system calculates costs, weights, and pricing in real time.

  4. Quoting Items to Reduce Item List Overload

    Use quoting items to configure hundreds of quotes without generating new item numbers. Once a quote becomes an order, the system assigns a valid item number.

  5. Bulk Configuration Builder

    Work with multiple configurations in a single spreadsheet-like view. Sales teams build several product variations at once.

What real benefits do manufacturers get from Product Configurator?

Businesses using Product Configurator achieve:

  • Faster quoting and order entry – Configure products in minutes rather than hours.
  • Greater accuracy – Automated BOMs and routings eliminate manual mistakes.
  • Flexibility – Support for both simple and highly complex products.
  • Tighter integration – Native compatibility with MPS and MRP inside Business Central.

A sales rep configured a desk with multiple finish options, doors, and trim. The system created a complete BOM with routings in seconds — a task that would have taken hours with standard Business Central tools.

What’s the final takeaway for Business Central users?

Business Central delivers robust functionality, but the standard BOM setup falls short for configurable products. Product Configurator automates the process, reduces errors, and equips sales and production teams with the speed and accuracy they need.

Companies that rely on configurable products gain a competitive edge by adding Product Configurator to Business Central.


Read the full article: Why Business Central’s Standard BOM Setup Falls Short for Complex Configurations


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