Manufacturers are all about the margins - cutting out waste, downtime, or increasing productivity. AIoT systems already solve a number of thorny problems that factory floors have dealt with since they first rolled out production lines.
The big five:
1. Unplanned machine downtime
A single piece of machinery going on the fritz could shut down a whole production line, costing thousands of dollars per minute.
AIoT in machinery provides real-time monitoring and proactive warnings when machines are about to fail. Manufacturers go from fixing things to predicting and preventing their failure.
2. Blindspots for inventory
Manually counting items in the warehouse often leads to errors and always yields data that isn’t exactly up-to-date.
AIoT, utilizing sensors such as RFID chips for example, can replace these laborious inventory procedures with a continuous visual into products that are moving through and being stored in the warehouse.
Systems can be set to trigger automated reorders based on the real-time data it monitors.
3. Worker safety in industrial environments
Wearables could monitors’ the body signs and movement patterns of workers and other industrial smart devices could monitor levels of oxygen, other hazardous substances, and unauthorized entry.
When they detect a potential accident ahead, these technologies can trigger an alarm before workers or machinery will notice there is even something to worry about.
4. A failure in quality control
You would want systems that can continually inspect your products for possible imperfections or defects at any stage of manufacturing, detect flaws before they slip into the final shipment, and help trace the fault back to its cause in real time.
This reduces the waste as it improves your manufacturing processes, rather than just identifying that you produce defect items.
5. Supply chain interruptions
When systems have access to up to the minute info, they can detect potential supply chain delays even as soon as those problems could start to emerge. Having that insight allows manufacturers the opportunity to mitigate disruptions and automatically adjust schedules and plans before customers are impacted.
This isn’t a vision of future, but current implementation of AIoT systems, helping the manufacturing world with the issues it had faced so far!
Aperture Venture Studio invests in building the next generation of AIoT solutions that solve tough industrial challenges.
Discover what’s possible at Aperture Venture Studio
Top comments (0)